Random Phrase: Taking working from home a little too literally...


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Optical Mouse IR LED Mod
Written by AidanII (25/Nov/02)
Page 2 of 2

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The next set of tools for the job. Yes, it's a soldering station! Temperature control means you don't have to worry so much about overheating joints, and the 50W heating element means you don't have to sit around waiting for the joint to get hot enough to melt. The only downside is that they are expensive to buy, at about €150. If you are serious about electronics, these are worth having. The red light just means the iron is heating up.

Having said all that, I managed to damage a via on the board. This is where I discover that the camera does not want to focus on such a small part.

Fortunately, there are no tracks connected to the other side of this via, so it doesn't matter! That's what happens when the soldering iron is set too cool. Turn the soldering iron up 50 degrees and all is well.

Now that the LED has been removed and the holes cleaned up, it's time to insert the new LED and solder it in. This is also where I start to think about food. Just remember that solder contains lead, so you shouldn't eat anything whilst you are working on such projects. Food safely tucked away in the oven, I'm ready to continue!

Soldering the new LED in takes hardly any time, and certainly less time than removing the old LED! Of course, I did ensure that the new LED is soldered the same way around, otherwise no light will be forthcoming, not even IR! Now I have a red LED to add to my collection.

The next stage is to replace the black plastic plate over the LED to ensure that stray light doesn't affect the operation of the sensor. Once this is done, the mouse can be reassembled and tested!

Voilà! One close up of the reassembled LED shield and the optical sensor. When the mouse is reassembled, there will be a plastic light guide over the LED, to ensure that it's light ends up in the correct place. Additionally, the light guide acts as a lens for the optical sensor, allowing it to focus on the surface just underneith. Of course, this is leading up to a big problem. How can we tell if the mouse is working after it's been reassembled?
Here is the mouse on and running, sans plastic on the top. I know it's difficult to see, but just imagine that there's IR beaming out of the bottom of the mouse. Seriously, it's on. It's just that most people can't tell the difference between an IR LED and a DED (Dark Emitting Diode). One quick think later, and a solution is found. Although human eyes cannot see IR, other devices can. Amazingly enough, most webcams can actually see IR, should someone be stupid enough to extract the IR filter inside. One quick mod to a handy webcam later, and AidanCam can bring you the pictures of the mouse in operation. What a marvel of modern technology!


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